PVC wall panel production line consists of: ① Cone double main machine ② Glue extruder ③ Vacuum shaping table ④ Traction machine ⑤ Cutting machine ⑥ Material receiving rack The PVC wall panel production line adopts intelligent control, high degree of automation, stable operation, easy operation, and high production efficiency. In addition, our company has always adhered to the customer-oriented approach and always implemented the "turnkey" solution, providing customers with door-to-door installation, commissioning, production, and training and Raw material formula ensures that customers can produce independently and stably.
① Cone double main machine
② Glue extruder
③ Vacuum shaping table
④ Traction machine
⑤ Cutting machine
⑥ Material receiving rack
The PVC wall panel production line adopts intelligent control, high degree of automation, stable operation, easy operation, and high production efficiency. In addition, our company has always adhered to the customer-oriented approach and always implemented the "turnkey" solution, providing customers with door-to-door installation, commissioning, production, and training and Raw material formula ensures that customers can produce independently and stably.
The PVC wall panel production line is mainly composed of a conical twin-screw extruder, a vacuum shaping table, a tractor, a cutting machine, and a material receiving rack.
The PVC wall panel production line adopts intelligent control, with high degree of automation, stable equipment, easy operation and high production efficiency. By replacing molds of different specifications, wood-plastic decorative wall panels of various specifications, sizes, shapes, and thicknesses can be produced.
"PVC wall panel", also known as "integrated wall", is made of bamboo fiber as the material and resin material as the surface technology. It is widely used in home, engineering and other wall decoration materials. The colors are comparable to traditional wallpapers, and at the same time It also has the advantages of wainscoting and serves as a new type of wall decoration material that replaces wall paint and wallpaper.
A extrusion system
1、 Screw diameter: 65 / 132 (Zhoushan, Zhejiang)
2、 Design maximum output: 180-200 Kg / H
3、 The screw structure is designed for PVC powder in the form of conical rotation.
4、 Screw material 38CrMoAlA nitride, desalination depth 0.5—0.7mm, surface hardness HV 940
5、 Cartridge heating system cast aluminum heating ring + stainless steel cover
6、 Cooling mode The fan has forced cooling
7、 Heating area number 5 area, heating power of 26KW,
B Quantitative feeding system
1、 Use the stainless steel feeding hopper
2、 Power of the feeding motor: 1.1KW
3、 Speed regulation mode of the feeding system: frequency conversion speed regulation
C, vacuum pumping system
1. Power of the vacuum pump: 2.2KW
2. Vacuum degree: 0- -0, and 7Pa
D, drive system
1. Adopt high torque speed reduction box, low noise and long life (Jiangyin, Jiangsu)
2, reducer gear material 20CrMoTi, gear using oblique tooth surface combination,
3. Distribution box: single axis torque output into double axis torque output through super-bical gear
E, Main motor system
1. Main motor power: 37KW (Shandong Kejie or Shandong Xian motor)
2. Main motor speed regulation mode: AC frequency conversion control
F, electric control system
1. Unique designed electrical control cabinet
2. Chint low-voltage electrical appliances
3. Intelligent temperature controller
1、 The water tank tank is made of stainless steel
2、 Length of the setting table: 5,000 mm
3、 Set table width: 1200mm
4、 Width of installation center of setting stage guide track: 800mm
5、 Vacuum pump: 5.5KW x2,4KW x1, three vacuum pumps are direct connected water circulation, vacuum degree 0-0.8Pa
6、 #: 40 each, distributed on both sides of the setting stage
7、 The front and rear moving device of the setting stage: the cycloid motor drives the wire rod to drag
8、 Other multidimensional direction adjustment: all are manual adjustment
9、 Amount of cooling water: 6 cubic meters / hour
1、 Number of traction bands: 2 bars
2、 Each traction belt is driven by a deceleration motor, motor power 1.5KW / unit
3、 Effective clamping length of traction: 1,800 mm
4、 Effective width of the traction belt: 600mm
5、 Traction speed: 0.3-3m / min
6、 Working pressure: 0.5-0.7Mpa
1、 Cutting motor power: 2.2 Kw
2、 Max. cutting width: 600mm
3、 Power of the suction motor: 2.2 Kw
4、 Cut saw blade: high quality alloy, saw blade diameter: 350mm
5、 Cutting table movement and sawing mode: pneumatic
6、 Cutting mode: automatic / manual
7、 meter meter: travel switch meter
8、 Working pressure: 0.5-0.7Mpa
9、 Maximum cutting height: 70mm
1、 Length of 6,000 mm
2、 Flip mode: pneumatic
3、 Countertop material: stainless steel