Profile Production Line The profile production line uses SJSZ-65/132 series conical twin-screw extruders, stainless steel vacuum shaping platforms, crawler tractors, automatic cutting integrated machines, and flipping unloading racks. The shaping platform is equipped with a high-pressure vacuum pump and a water pump, which are four-dimensionally adjustable. The tractor is pneumatically clamped. The automatic fixed-length cutting machine uses a travel switch to cut to a fixed length. The stacking rack is 6 meters long, made of stainless steel, and pneumatically flipped.
The profile production line uses SJSZ-65/132 series conical twin-screw extruders, stainless steel vacuum shaping platforms, crawler tractors, automatic cutting integrated machines, and flipping unloading racks. The shaping platform is equipped with a high-pressure vacuum pump and a water pump, which are four-dimensionally adjustable. The tractor is pneumatically clamped. The automatic fixed-length cutting machine uses a travel switch to cut to a fixed length. The stacking rack is 6 meters long, made of stainless steel, and pneumatically flipped.
project |
technical parameter |
main engine |
|
electrical control cabinet |
* Air switch: Chint * The steel thickness used is not less than 1.5 mm, and all electrical components are of well-known brands |
Production volume (kg / h) |
100-200 (vary with different extrusion volume of processed materials and operating conditions) |
size (mm) |
3670 x 1500 x 2350 mm |
weight (kg) |
3000 kg |
Automatic metering and feeding hopper |
Material: stainless steel |
Power transmission line |
three-phase four-wire system |
Temperature controller, with emergency stop and protection functions |
Intelligent temperature control table Over-current protection alarm function High-voltage overload protection system. |
feature |
High shear, good plasticizing effect, high output (100-160kg / h) profile extrusion speed of the corresponding size to meet the output requirements of the production line. High-level manufacturing materials and durable parts have rugged properties. |
How the operation panel data is displayed |
digital display |
Screw: high quality alloy 38CrMoAIA nitride layer thickness 0.7mm, surface hardness HV940,Ra0.4um China's well-known brand |
|
diameter (mm) |
65/132mm |
active length (mm) |
2140mm |
quantity |
Article 2 |
form |
taper |
Speed Speed (r/min) |
1~34 (Dioutward) |
Drum high quality alloy 38CrMoAIA nitride layer thickness 0.7mm, surface hardness HV940,Ra0.4um |
|
Machine cylinder type |
monolithic devices |
Heating method |
Casting aluminum heating ring |
Number of heating areas |
Area 4 |
heating power (kw) |
30Kw(11/4/6/8) |
temperature range (℃) |
50~350℃ |
Number of cooling areas |
3 District |
Combined flow core |
45 #, chrome-plated interior surface |
coolant passage |
The 3X250w fan is cooled |
cooling medium |
air |
quality assurance |
Service life of over 10,000 hours |
The handling method of the machine drum |
Double-alloy hardness HRC 55-62 |
2. Drive system and deceleration system |
|
Main drive motor power |
37kw, Shandong famous brand motor |
Working method of the main motor |
Three-phase asynchronous motor, directly connected to the gearbox, the motor with variable frequency conversion governor |
Speed of the main drive main engine |
30~1400r/min |
The brand of the gear box |
Horizontal high torsion gear box, hard tooth inclined gear |
gear wheel |
Nitrogen infiltration treatment, the gear material is 20CrMoTi |
job ticket box |
The two distribution box reduction shafts are driven by taical gears |
Speed regulation mode of the main motor |
AC speed regulation |
3. vacuum pumping system |
|
type |
water ring vacuum pump |
power of motor |
3kw |
Motor working mode |
threephase asynchronous motor |
vacuum degree |
0~-0.8pa |
vacuum pump |
Exhaust rate: 60m³ / h |
1. 240 Vacuum setting table |
|
size (mm) |
400012001475mm (including guide rail size) |
Water plate material |
stainless steel |
Number of air nozzle and water nozzle |
About 60 |
Move the motor before and after |
0.75KW (1 set) |
water pump |
3KW |
Vacuum pump type |
Water ring vacuum pump |
Vacuum pump power |
Two, 4kw |
vacuum degree (Mpa) |
0~-0.8pa |
The position and connection mode of the water vapor nozzle |
Location: both sides of the setting stage: fixed type |
Adjustment mode of the center height |
Cochlear worm manual |
control cabinet |
1、 easy operation. 2、 Realize the setting table before and after electric adjustment, manual up and down adjustment. 3、 Electrical appliances are made of Chint 4、 All motors have excessive load protection. |
Volume and quantity of the water tank |
About 150L |
General specification parameters |
Automatic water supply and drainage control Vacuum Table 1 Move 700mm mm and forward Left and right fine-tuning ± 30mm Water discs are made of stainless steel External pipe and equipment are easy to install and overhaul easily. All outer pipes for water supply and drainage are made of size 1 "-2" galvanized steel pipes. good looking appearance |
2. Crawler Tractor |
|
Long, X and wide (mm) |
1800mm x 1500mm x 1700mm |
Traction speed (m / min) maximum drawbar pull |
0.8-5 m/min 4000 N |
Traction motor power (kw) |
2.2kw x 1 |
Track way |
pneumatic |
Motor connection mode |
star connection |
number of motors |
1 |
motor speed |
10~1450r/min |
Track effective length |
1500mm |
Motor speed regulation |
AC motor, inverter speed regulation |
Connecting mode of rubber and track |
Quick connected by screws, easy to install and remove |
Characteristics of traction blocks |
Combine with rubber blocks and Q235A steel, with good durability and wear resistance |
The clammode of mode |
pneumatic control |
Center height of the tractor |
1000 ± 50 mm, adjustable, synchronous traction speed. |
Compressed air pressure |
0.5~0.7Mpa |
Chain refueling method |
Manual addition |
control cabinet Cylinder & pneumatic parts |
Electrical parts: Chint The cylinder is used by Yadke |
All pneumatic parts: Yadker × The tractor controller is on the vacuum control board × The doors and boxes on the remaining sides are manufactured with a thickness of 1.5mm steel plate. × The appearance of the tractor is beautiful. |
3. Cutting machine: 1,200 MM X 1160 MM X 1600 MM |
|
Pressure mode Cutting accuracy Cut height Cut motor power
|
pneumatic circuit ≤2mm ≤150mm 1.5 kw |
Maximum cut width |
260 mm |
meter method |
photoelectric switch |
Air compression pressure |
0.5~0.7Mpa |
Effective length |
4,000 mm |
Discharge method |
Pneumatic mode |