Profile Production Line

Product Description

Profile Production Line

The profile production line uses SJSZ-65/132 series conical twin-screw extruders, stainless steel vacuum shaping platforms, crawler tractors, automatic cutting integrated machines, and flipping unloading racks. The shaping platform is equipped with a high-pressure vacuum pump and a water pump, which are four-dimensionally adjustable. The tractor is pneumatically clamped. The automatic fixed-length cutting machine uses a travel switch to cut to a fixed length. The stacking rack is 6 meters long, made of stainless steel, and pneumatically flipped.

case

product display

project	technical parameter
main engine
electrical control cabinet	* Air switch: Chint * The steel thickness used is not less than 1.5 mm, and all electrical components are of well-known brands
Production volume (kg / h)	100-200 (vary with different extrusion volume of processed materials and operating conditions)
size (mm)	3670 x 1500 x 2350 mm
weight (kg)	3000 kg
Automatic metering and feeding hopper	Material: stainless steel
Power transmission line	three-phase four-wire system
Temperature controller, with emergency stop and protection functions	Intelligent temperature control table Over-current protection alarm function High-voltage overload protection system.
feature	High shear, good plasticizing effect, high output (100-160kg / h) profile extrusion speed of the corresponding size to meet the output requirements of the production line. High-level manufacturing materials and durable parts have rugged properties.
How the operation panel data is displayed	digital display
Screw: high quality alloy 38CrMoAIA nitride layer thickness 0.7mm, surface hardness HV940,Ra0.4um China's well-known brand
diameter (mm)	65/132mm
active length (mm)	2140mm
quantity	Article 2
form	taper
Speed Speed (r/min)	1~34 (Dioutward)
Drum high quality alloy 38CrMoAIA nitride layer thickness 0.7mm, surface hardness HV940,Ra0.4um
Machine cylinder type	monolithic devices
Heating method	Casting aluminum heating ring
Number of heating areas	Area 4
heating power (kw)	30Kw（11/4/6/8）
temperature range (℃)	50~350℃
Number of cooling areas	3 District
Combined flow core	45 #, chrome-plated interior surface
coolant passage	The 3X250w fan is cooled
cooling medium	air
quality assurance	Service life of over 10,000 hours
The handling method of the machine drum	Double-alloy hardness HRC 55-62
2. Drive system and deceleration system
Main drive motor power	37kw, Shandong famous brand motor
Working method of the main motor	Three-phase asynchronous motor, directly connected to the gearbox, the motor with variable frequency conversion governor
Speed of the main drive main engine	30~1400r/min
The brand of the gear box	Horizontal high torsion gear box, hard tooth inclined gear
gear wheel	Nitrogen infiltration treatment, the gear material is 20CrMoTi
job ticket box	The two distribution box reduction shafts are driven by taical gears
Speed regulation mode of the main motor	AC speed regulation
3. vacuum pumping system
type	water ring vacuum pump
power of motor	3kw
Motor working mode	threephase asynchronous motor
vacuum degree	0~-0.8pa
vacuum pump	Exhaust rate: 60m³ / h

1. 240 Vacuum setting table

size (mm)	400012001475mm (including guide rail size)
Water plate material	stainless steel
Number of air nozzle and water nozzle	About 60
Move the motor before and after	0.75KW (1 set)
water pump	3KW
Vacuum pump type	Water ring vacuum pump
Vacuum pump power	Two, 4kw
vacuum degree (Mpa)	0~-0.8pa
The position and connection mode of the water vapor nozzle	Location: both sides of the setting stage: fixed type
Adjustment mode of the center height	Cochlear worm manual
control cabinet	1、 easy operation. 2、 Realize the setting table before and after electric adjustment, manual up and down adjustment. 3、 Electrical appliances are made of Chint 4、 All motors have excessive load protection.
Volume and quantity of the water tank	About 150L

General specification parameters

Automatic water supply and drainage control

Vacuum Table 1

Move 700mm mm and forward

Left and right fine-tuning ± 30mm

Water discs are made of stainless steel

External pipe and equipment are easy to install and overhaul easily.

All outer pipes for water supply and drainage are made of size 1 "-2" galvanized steel pipes.

good looking appearance

2. Crawler Tractor

Long, X and wide (mm)	1800mm x 1500mm x 1700mm
Traction speed (m / min) maximum drawbar pull	0.8-5 m/min 4000 N
Traction motor power (kw)	2.2kw x 1
Track way	pneumatic
Motor connection mode	star connection
number of motors	1
motor speed	10~1450r/min
Track effective length	1500mm
Motor speed regulation	AC motor, inverter speed regulation
Connecting mode of rubber and track	Quick connected by screws, easy to install and remove
Characteristics of traction blocks	Combine with rubber blocks and Q235A steel, with good durability and wear resistance
The clammode of mode	pneumatic control
Center height of the tractor	1000 ± 50 mm, adjustable, synchronous traction speed.
Compressed air pressure	0.5~0.7Mpa
Chain refueling method	Manual addition
control cabinet Cylinder & pneumatic parts	Electrical parts: Chint The cylinder is used by Yadke
All pneumatic parts: Yadker × The tractor controller is on the vacuum control board × The doors and boxes on the remaining sides are manufactured with a thickness of 1.5mm steel plate. × The appearance of the tractor is beautiful.

Automatic Cutting Integrated Machine

3. Cutting machine: 1,200 MM X 1160 MM X 1600 MM
Pressure mode Cutting accuracy Cut height Cut motor power	pneumatic circuit ≤2mm ≤150mm 1.5 kw
Maximum cut width	260 mm
meter method	photoelectric switch
Air compression pressure	0.5~0.7Mpa